This way I will be ale to use three ammo cases behind the cab. Niel will be adding a roof top tent to his canopy soon and he is a big guy and myself will be standing on my canopy when taking photographs. Below are picture of the lock in the closed and open positions: I had the sheet for the back door cut 20mm larger than the opening. We bring our experience and quality assurance processes with us. Dual Cab steel Tray Plans - 1700x1800 - 29 Pages. We can hook you up with a part-tray ute canopy in Sydney or a custom-made ute canopy in NSW. You can see that the door rubber slides neatly over the 20×20 angle. Because the uprights were welded in the corners the corners could not be cut perfectly. For door rubbers we opted for the type they use in cars. Aluminium tubing – R2312.17 5x Gas shocks with fittings – R421.80 We both have 1998-onwards Hiluxes. So these supports will remain on the frame, i can then remove the box if I want to. Now that the frame is complete we have to start with the doors. For work or play. 180. Ausbox will make you the ultimate ute toolbox & canopy. 3 Door Canopy. Our aluminium ute canopies in Sydney range from single cab to dual cab and extra cab. Our 2 door off road canopies are Engineer Certified to bear more than 600kgs in Static Weight up top. Apparently normal silicon will corrode the Aluminium and Sikaflex was developed especially for Aluminium. Below are the main dimensions mentioned so far. The size of the base frame is: 1,410mm long and 1,530mm wide. The bodies are sheeted in 2.5mm 5005 flat Aluminium sheet. I used the same 20x20x1.6 aluminium angles to secure the wood panels to each other. Below is a more or less break down of the costs (2008): 15m Door Rubbers – R342.00 First we welded the bottom frame, the size of the load bin. *** For USA type trucks- Dodge RAMs, Toyota Tundra and F series Trucks additional pricing applies. I took it to a company with a bending machine and asked them to bend the lower end to the same degree. As I already mentioned I used 3mm Aluminium checkered plate for the doors. The centres of these supports are about 870mm appart. This is where we made our fist little mistake. Well built steel construction. These little gaps in the corner were all closed with Sikaflex afterwards. These rubbers are very effective and easy to use. We have been working in the Sheetmetal industry for over 20 years. Pat CallinanGoogle searchFacebookInstagramYouTubeWandering Aust. Ute Camping Camping Canopy Truck Camping Slide In Camper Car Camper Camper Trailers Truck Canopy Ute Canopy Overland Gear. All our aluminium tool boxes and ute canopies are made from the highest quality marine grade aluminium. Best Aluminium Ute Canopies for sale! Although the doors do distort a little bit in the middle, the distortion is not enough to cause a leak. Checker Plate Aluminium 1800mm Long Ute Tray Canopy with Roof Racks - 3 Door These Renegade Industrial Ute Canopies are the absolute best you can get! More information... People also love these ideas Our business building ute trays has slowly evolved into something much more. That the company can provide you with an official Terms and Conditions Policy, stating their terms of trade and warranties information. When fitting the doors I found that the hinges’ one side was a bit to long. Fill out the form below and we will get back to you as soon as we can. I just use a 3mm thick aluminium checkered plate with no frame. For the boxes at the back I used 9mm ply wood. I wanted my door as large as possible without being sloped. May 15, 2018 - Explore Rob Workman's board "Ute", followed by 123 people on Pinterest. Quality Australian made aluminium canopy with heaps of optional extras. Built to the highest standards, using over 40 years of hands on trade industry experience, our tray mount canopies do not disappoint. Aluminium Ute Canopies - Toughness Guaranteed ezToolBox sells a wide range of aluminium ute canopies that are built to impress in every way. Canopy Roof Capacity . But since building things is my way of relaxing I do not include the time I send into my calculations. 10x Hinges – R264.48 Canopies that deliver. You can use thinner, lighter and cheaper plate, but then you will have to build a frame for each door. I calculated the cost and realized that I can save a lot by doing it myself. We had some ridiculous quotes like R6,000 for the welding only. I also added an extra washer on the wood side of the pop rivet in order to prevent the head of the pop rivet pulling through the wood. 1800 x 1800 x 860mm. We have examples of our work on display at our workshop, customers are also more than welcome to view the build stages of their own canopies. Our aluminium ute canopies can be manufactured to suit your existing tray or we can manufacture the complete unit to suit your cab chassis ute. See the next two photos. Rigid locking doors, not flimsy aluminium. Locks We have additional care and control insurance included within our Insurance policy, this policy covers your vehicle whist in our workshop. Note the gap between the rear and side supports. The picture below shows the back side of Niel’s canopy. With 1.5mm powder coated steel construction and a fully open internal space this canopy can easily home any other boxes, trays, tools and machinery. Our designs are made with high-quality materials and parts to ensure that you always get something that can handle the job at hand. Send a quote request now! Next up we had to weld the upright legs. Because the strip is so thin I decided to pop-rivet it to the frame. I used 5mm Stainless steel screws with lock nuts to attach the doors. Visit us Trayon Campers. The size of the back door is different on the two canopies. Square lift off provisionsSpare Wheel carrierJerry can holderRear ladderCanopy powder coat/paintTop extrusion and load bars, Please advise how you heard about us* On the outside the lock closes without anything sticking out and on the inside it pulls the door onto the rubber. I added some Sikaflex to the hole before I finally installed the lock. Total cost – R9557.45 ( in 2008), You can buy most of the hardware to build your own canopy from 4×4 Direct. I also used Sikaflex to attach the roof cladding. AccessoriesRoof Top TentUte CanopyHard Top CanopyUte TrayTub TopperOutback SeriesIntegrated Canopy and Tent unit, If you selected Canopy please select the below options that you would like included So these supports will remain on the frame, i can then remove the box if I want to. Paired with one of our Norweld aluminium ute … Aluminium Ute Canopies from Uteboss use the highest quality materials and manufacturing methods to produce an aluminium ute canopy you will be proud to own. Locally made on the Sunshine Coast, Queensland for utes, 4x4, trucks and more. With clients wanting a one stop shop, where they can leave it to one company to project manage the whole build has quickly become a common theme here at Shannons Engineering. If you make the canopy high enough to take two ammo cases on top of each other, it will stick out too much above the cab and wind resistance will be high. I think using a thicker plate saves a lot of time and space as you do not need another frame. Aluminium checkered plate – R2,000.00 The advanced computerized numerical control machinery makes our toolboxes most high-end products in the market. If you install a window, the window rubbers will touch each other. All our canopy builds are either fabricated by qualified tradesmen or are carefully overseen by qualified tradesmen. We decided to use 38x38x3mm square tubing for the frame. That was just enough to manufacture the two boxes at the back. You can also choose from box. Niel a 2004 KZ-TE and myself a 1999 2700i. Our aluminium ute canopy range represents an evolution of what was considered once a boring addition to any ute. Our 2 Door off road canopies are made with a 50 x 50 x 3mm fully TIG welded frames. All our aluminium canopies are custom built, to ensure your set-up, whether for camping or work (or both), is perfect for how you want to use your canopy. WA: (08) 9258 7166 ... Ute Canopy 700mm $ 971.53 inc. GST-Ute Canopy 700mm quantity + ... Tapered Aluminium Under-Body Toolbox. So Niel and myself set out to build our own Aluminium canopies. Want to know more? The distance between these supports are just as wide as the width of the rear window of the vehicle. Full vehicle builds. Provisions for Jack Off Systems can be added to builds also, please advise at time of canopy booking. In the picture below you will see that we moved it backwards about 10mm in order to increase the gap. Our 2 Door off road canopies are made with a 50 x 50 x 3mm fully TIG welded frames. Traymate Campers were born into existence with one aim: to build the most versatile slide on aluminium ute canopy in existence. The new OCAM aluminium deluxe ute canopy base is innovative, stylish and practical! CUSTOM UTE CANOPIES. Gas struts on doors 2320 long 1830 wide 900 high … If you slide the ammo cases in over their length you will only be able to fit two of them. In order to fit the locks you need to cut a square hole in the cladding. The team at CoastMac Trailers offers solid ute canopies in three different sizes to help keep your belongings safe from the Australian weather. The top of our canopies is made from one sheet of aluminium guaranteeing there will be no leaks. Aluminium Welding – R2500.00 This metal shop has won multi awards over that time for it’s innovation, quality assurance processes and high customer morale. Rubber seals, Aluminium Tubing and flatbar – Almex in Blackheath (021)905-5770 Once you have placed your order for a Camp King Canopy or Tray you will be sent an official Order Form from us. Are you buying from a reputable company that has experience in canopy building? Aluminium checkered plate and cutting – Non-ferrous Metal Works in Soutrivier -(021) 5110286, First we welded the bottom frame, the size of the load bin. The bodies are sheeted in 2.5mm 5005 flat Aluminium sheet. The trick is to find a solution that offers the best combination of all three. Sikaflex Traymate is the brainchild of Trayon Campers. All our Canopies are CAD designed and laser cut for precise dimensioning. Professional service matched with high end manufacturing. At the same a friend and fellow Hilux forum member, Niel, decided to build a canopy for himself for his upcoming Richtersveld trip. Ask to see Certificates. Niel on the other hand wants to add his gas cylinder to the back, next to the door. Canopy Materials . See photo below. The distance between the legs at the front side doors is 575mm and at the rear side doors it is 720mm. We will provide you with a full copy of our trading terms up front. This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply. I will not be fitting windows at this stage, but welded the supports in the same position in case I change my mind later on. I doubt that there will be a great weight difference between using steel sqr tubing with a 1.6mm wall thickness compared to alu with 3mm wall thickness. I also decided not to make frames for the doors itself. Custom Made Tool Boxes Melbourne | Canopies | Trays - M2O. Custom Ute Trays Custom Tool Boxes Truck Boxes Truck Tool Box Work Trailer Trailer Plans Ute Canopy Aluminum Fabrication Dodge. MRT dual cab ute canopies create extra storage space to house important equipment and have a highly robust design built to last. 2005-2016 Hilux Vigo snorkel installation guide, Fitting a Ranger T6 snorkel to a Ranger T7. Norweld are the specialists in the design and fabrication of aluminium ute canopies.Computer-aided design and an extensive database of designs allow us to build you the canopy that best suits your needs and budget. High quality pinch Weld Rubber Seals (dust proof and water proof), Double seemed roof for extra strength and to prevent ‘weld tear out’, Double return on both doors with bolt on stiffeners for extra support. It not only seals the frame but also ads to the strength. Watch our video of a canvas ute canopy frame with some options and features. A wide variety of aluminium ute canopy options are available to you, such as aluminum, iron. Niel will be fitting front and rear windows. At the time of writing just a basic empty Aluminium canopy would set me back about R14,000. Our aluminium Ute toolboxes, Ute canopies have great design features. Trailer Plans Trailer Build Work Trailer Utility Trailer Expedition Trailer Expedition Vehicle Jeep Jk Dog Car Accessories Truck Accesories Get all your 4wd Camping Accessories & Outdoor gear at incredibly low prices every day! Only after everything was finished we realized that it should be slightly smaller. Sometimes you only need the kitchen and do not have to let the rest be open to the elements. On our canopies the upright legs were cut 465mm long with a 20 degree angle. We take quality very seriously. Brisbane aluminium ute canopies to suit all tray back utes. Get the ultimate ute canopy - with the setup you want, for any job. I will add some supports on the inside in the near future. If you’re after a lift off ute canopy or a standard mount canopy, we can supply it. Pay a little more, support Australian manufacturing and have peace of mind with nationwide customer support and care. When purchasing a canopy, we recommend you consider the following: 1. DXF files: 8 DXF files We then determined the size of the upper frame. 2.5mm Checkerplate. For over 40 years Norweld has been manufacturing and fabricating quality aluminium products to last. I have seen some canopies with only one door on each side. It is also adjustable and you can order all locks with the same keys. Marine Grade Aluminium 3003 Series. Thus on the first canopy we had to cut the frame, remove 10mm and re-weld it again. To attach the rubber to the frame I used a 20x20x1.6mm angle aluminium. ... or we can supply an aluminium tray base to suit if required. I used pop-rivets to attach the wood to the aluminium strip. See pictures below: To secure the box to the canopy frame I added a 20x20x1.6 aluminium angle to the bottom and back of the frame. We built the base frame the same size as the load bin. Please note that these dimensions are only an indication and will differ on each different type of vehicle. The only difference between the two is that I moved the upright supports at my rear door as close as possible as the side upright supports. 2 x Sikaflex tubes – R160.00 At the front the angle iron securing the box is extended to the high of the roof so that it can bolt onto the support in the roof. This lip helps with sealing the door on the tail gate of the loading bin. ** These are basic sizing’s only, we have templates of most common vehicles on file. Fully framed floor with countersunk stainless steel rivets and elastic adhesive/sealant to secure floor sheeting to internal canopy frame. We also have 20-million-dollar Public Liability Policy. Pay a little more, support Australian manufacturing and have peace of mind with nationwide customer support and care. Heavy duty roof racks. The only place where a little bit of dust came in was where the tail gate and canopy door comes together. Camp King Canopies Proudly Australian Made. See more ideas about ute canopy, ute trays, work truck. As well as from silver, brown. If you have a wide range of tools that you carry around in your ute, then you’re going to want to make sure they are properly secured and protected from the elements. Hinges This light weight aluminium slide on ute canopy / camper is manufactured with the same ultralight and durable techniques as a Trayon Camper. Back in the 1990s, when we started building the first-ever aluminium adventure canopies, we knew from our own travel experience that three factors are vital to the success of vehicle-based travel and/or overland equipment. Finally we had an arrangement with two gentlemen from Langebaan that we will do the cutting and fitting and they will do the welding for us. The ute canopies are available for most 4WD dual cab utes and extra cab utes, with single cab builds for LandCruisers. Our service bodies can be finished to match your ute or truck colour with fleet signage, while featuring elegant curved sides and a strong aluminium co-bonded frame. We also offer full 4×4 builds, with whatever bar work, electrical and accessories you prefer. Certificate can be viewed on request. We have a range of quality ute canopies in stock at our Melbourne warehouse, ready to be picked up and driven away TODAY!. diy ute canopy - Google Search. 3. Looking for the ultimate custom aluminium 4×4 canopy? Use 38x38x3mm square tubing for the doors 40 years of hands aluminium ute canopy plans trade industry experience, Tray. 20 Degrees is more or less the same as the angle of the side of the lock Camper Car Camper... 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